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GGR-tuned Ford Fiesta ST boosting power output to 240bhp

rooSTer

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#1
Interesting that they are using Superchips.




http://grahamgooderacing.tumblr.com...hes-wallet-friendly-st240-performance-upgrade

The performance specialists at Graham Goode Racing (GGR) are introducing their new performance tuning package for the 182 hp (134 kW) Ford Fiesta ST hot hatch. Last year they have released the mind-blowing 225 hp (165 kW) package, and now they are going a step further. GGR continued their development work on the Fiesta ST, using all of their BTCC turbocharged engineering experience to improve the performance of the 1.6-litre Ecoboost direct injection engine. At the same time they have managed to drastically lower the price point of the conversion.

As a result, the tuning company has released the GGR ST240 package, which comprises of an all-new High Flow Direct Air Induction System and a ‘Smooth Flow’ Air Induction hose allied to an entirely revised ECU remap from electronics experts Superchips. The ECU remapping is delivered via the well-proven bluefin handset.

The combination of these components results in a boost of Fiesta ST’s engine power to the blistering 240 hp (176 kW) and 343 Nm (253 lb-ft) of torque. Despite the increase in these numbers, the standard Ford exhaust system and catalytic converter weren’t change in order to ensure MOT emissions compliance.

The standard air filter box on the Ford ST is essentially the same as used in all Fiesta models and this obviously the limits airflow into the 1.6-litre Ecoboost engine. In addition, the standard air filter outlet pipe is very restrictive and uses convoluted sections. These are also very disruptive to air flow.

GGR has found a solution for this by creating a special High-Flow Direct Air Induction System and matching silicone air induction hose to eradicate the restrictions of the standard components. The result of course is greatly increased inlet flow.

The aforementioned system comprises of a large cone K&N filter element, which fits into a special spun aluminium trumpet assembly with a CNC machined mounting for the Ecoboost engine’s Mass Air Flow sensor. The cold air feed to the GGR High-Flow Direct Induction system channels air from the standard position at the front of the car, utilizing a special ABS plastic moulding to feed air directly to the cone filter.

There is no restriction to the incoming air due to the added large K&N air filter. The incoming air is then directed into the inlet hose and through the Ecoboost motor’s Mass Air Flow sensor by the special trumpet shaped section.

The tuning company’s air induction hose is moulded from smooth walled 4-ply silicone throughout. This also removes any restriction and prevents any disruption to the Ecoboost engine intake.

GGR Fiesta ST240 conversion package also features engine management system calibration or the so called ECU. For this part of the modification, GGR customizers have collaborated with long-term automotive performance electronics specialists at Superchips.

Comparison Engine Performance Figures:
Standard Ford Fiesta ST Power 180 bhp Torque 290 Nm
GGR Fiesta ST 240 Power 240 bhp Torque 343 Nm


 


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#2
So if i'm reading this correctly, all it is is an intake and a tune? No higher end FMIC?
 


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lakeland
#4
I find it hard to believe that only these mods picked up 60bhp and it make peak power of 240bhp at 6500rpm!!! I think its possible there is some foul play involved here. I hope im wrong but I don't think our stock turbo could ever make peak power at 6500rpm not without a lot more work than this.
 


CanadianST

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#5
I find it hard to believe that only these mods picked up 60bhp and it make peak power of 240bhp at 6500rpm!!! I think its possible there is some foul play involved here. I hope im wrong but I don't think our stock turbo could ever make peak power at 6500rpm not without a lot more work than this.

I agree with this. Seems strange that everyone else talks about hp numbers being limited with our turbo (let alone at that rpm) but these guys are having no problem.
 


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lakeland
#6
I agree with this. Seems strange that everyone else talks about hp numbers being limited with our turbo (let alone at that rpm) but these guys are having no problem.
The other thing I have trouble with is that SUPER generic looking dyno graph that looks like ones you see slapped on Ebay headers!!
 


JPGC

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#8
The peak in hp on these graphs is like 6700 rpm. Most dyno jet dynos that I've seen on these cars show peaks around 5500 rpm and then leveling off. The torque peak on these graphs shows a peak of torque at about 500 rpm earlier than most dyno jet graphs on these cars that I've seen.
 


Hijinx

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#10
In a US spec, I'm barely putting down 240bhp assuming the standard mythological 15% loss. And that's fully bolted. Maybe in the euro spec they figured out something special...
 


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#11
Seems legit. looks like you upload your current ECU mapping to their servers via a PC and they send you back a custom map that you can upload into the Bluefin module to upload to your vehicle. Why can't anyone do that here in the states? Teach some of the U.S. "tuners" a thing or two.
 


JPGC

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#12
Seems legit. looks like you upload your current ECU mapping to their servers via a PC and they send you back a custom map that you can upload into the Bluefin module to upload to your vehicle. Why can't anyone do that here in the states? Teach some of the U.S. "tuners" a thing or two.
Doesn't seem legit to me. The size of the factory turbo on this car struggles to produce power above 6000 rpm or less. I'm not saying that it isn't possible to make 240 at the fly wheel with that setup, I just don't see it happening at 6654, especially when their showing peak torque as early as they are.
 


Hijinx

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#13
Seems legit. looks like you upload your current ECU mapping to their servers via a PC and they send you back a custom map that you can upload into the Bluefin module to upload to your vehicle. Why can't anyone do that here in the states? Teach some of the U.S. "tuners" a thing or two.
I datalog a map, send the file to a tuner via a PC. Then they send me new map, and I upload it to the Cobb AP...
 


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#14
I datalog a map, send the file to a tuner via a PC. Then they send me new map, and I upload it to the Cobb AP...
Never said there weren't ways to get a custom tune in the US. The problem is you will be spending money to get the custom tune while Bluefin provides it to you for free. So a more apples to apples comparison would be you plug in your AP, upload it to COBB, they email you back within 8 hours a map that you can then upload to your AP based on your data logs/setup. Cut out the tuner middleman.
 


JPGC

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#15
Seems legit. looks like you upload your current ECU mapping to their servers via a PC and they send you back a custom map that you can upload into the Bluefin module to upload to your vehicle. Why can't anyone do that here in the states? Teach some of the U.S. "tuners" a thing or two.
Yeah, US tuners have been doing that for years with the Cobb Accessport, SCT handhelds and Diablosport handhelds. Did I miss something...?
 


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#16
Doesn't seem legit to me. The size of the factory turbo on this car struggles to produce power above 6000 rpm or less. I'm not saying that it isn't possible to make 240 at the fly wheel with that setup, I just don't see it happening at 6654, especially when their showing peak torque as early as they are.
Are you saying you believe this is a result of a mechanical limit on the turbo? Never seen and cannot happen are mutually exclusive.
 


JPGC

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#17
This is coming from all of the other dyno graphs that I have seen on a factory turbo FiST, including my own virtual dyno. My car is a full bolt-on stock turbo with a Freektune and it makes good power, but doesn't peak at that high of a rpm, no where near that high. ATP's turbo upgrade dynos do go to that high of an RPM, but with significant loss in low end torque. I think it's a little of both a mechanical limit and the ability to tune for that kind of power curve.
 


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#18
It doesn't matter what you do: Peak hp with the stock turbo will be well below 6600 rpm. Its just not a high revving motor in stock form and I doubt we'll ever see many folks wringing these things out to like 9-10k.
 


Hijinx

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Never said there weren't ways to get a custom tune in the US. The problem is you will be spending money to get the custom tune while Bluefin provides it to you for free. So a more apples to apples comparison would be you plug in your AP, upload it to COBB, they email you back within 8 hours a map that you can then upload to your AP based on your data logs/setup. Cut out the tuner middleman.
You do realize that the Bluefin is from Superchips and tuner is GGR? Just like my AP is from and my tuner is Panda Motorworks. Cobb has free maps. But if I want custom ones from Panda I have to pay... As GGR for a free custom tune and see what happens.
 




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