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ST200 Induction hose solution

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#1
Hi everyone! I just wanted to share with you all a project I've been working on recently. I own a 2016 Fiesta ST USDM spec and for an intake I am running the euro ST200 intake. As most of you know that intake include a fresh air induction hose that you can route wherever to gain fresh air. After running the hose just tucked up under the driver side headlight I figured there had to be a more elegant solution to the problem. My answer to the problem was to design and 3D print a replacement for the factory fog light. This is a direct replacement for the fog light using the same mounting points and requiring no modification to the body of the car and accepts the induction hose. The design utilizes a 70mm LED ring and plugs in to the factory fog light harness. The passenger side is just a blank that accepts the LED ring so there is symmetry between the two side. Overall I am happy with the results and was a fun project for the weekends.

Software used:
Fusion 360
Simplify3D

Printer used:
FlashForge creator pro
1.75mm ABS filament

LED rings:
70mm diameter
5800k
Purchased from superbrightleds.com







 


TyphoonFiST

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#2
One question ....How much?!?!? I've been saying this all along. That someone needed to design a functioning assembly for the hose and somehow incorporate the lights into them. You may have a schmorgesbourg on your hands of people who may want them and I'm the first one in line if you do. Really interested....like super interested. PM and I'll buy some.




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D1JL

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#5
Very good design.
However, I agree with [MENTION=9002]anticon[/MENTION] and they would be best used as brake cooling ducts.
 


TyphoonFiST

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#8
Who needs fog lights anyways? Fackem! Or run Cyclops/ one fog.


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OP
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Thread Starter #9
Thanks for the feed back guys! Whats nice about the design you can use it for air intake or brake ducts. I've played around with a few other designs that could integrate both, but with the location of the windscreen wash fluid its a very tight fit. As far as manufacturing them for sale I still have to do a bit more optimization with the prints to cut down on print time because as of right now for both pieces its over 20 hours in print time. I will definitely work on that over the next week and get back to you guys with some numbers.

thanks again for the support!
 


anticon

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#10
It's too bad you can't make a mount that would fit some standard ABS plumbing fittings that I could pickup from home depot. Or could you...?
 


OP
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Thread Starter #11
It's too bad you can't make a mount that would fit some standard ABS plumbing fittings that I could pickup from home depot. Or could you...?
With 3D printing anything is possible...well most anything. All I would need to know is the inner or outer dimensions of the fittings depending on how you would like it to fit together. I had a few early versions of this that were just straight through, but for my application it was just tight of a bend for the hose to fit properly. Here are a few pictures of the early versions without the LED ring. The one on the right in the pictures I actually ran on my car for over a year to see how it would hold up.

 


VirtualRonin

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#13
Great work! I'd be in for a set for brake ducting.

Can you make them with a fitting on the back for 2" air duct hose?

I already have the CMBuildz brake cooling shrouds and they have a 2" hose fitting


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#14
I need this! In for a brake duct utilizing a 3" hose. Original plan was to run a speaker port through the fog light whole and delete the windshield washer tank but this is a much better solution!
 


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MagnetiseST

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#17
let me know when you want to sell a set or two of the straight ones, I have a weekend warrior and my roommate has a dedicated track FiST and we have been looking for exactly this.
 


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