End all be all actuator replacement thread (clicking sound, part numbers, video install)

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Have you tried manually operating the flap, like with a flat head, to determine noise? The rotating pieces of the flap are plastic on plastic so they shouldn't create a grinding noise...
No this is a very loud and interference based plastic grinding noise. I’m stumped on why it is, not what it is.
 


PCoda

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Hi everyone,

Is it necessary to check these before fitting the Air Distribution/Blend Mode Door Actuator or can we fit it by setting the controls to something specific to get them to align?

Screenshot 2025-09-14 135807.png

There is a video here as well about it here but he only checks 1 position and uses the controls as well so its not quite clear.

Ideally, none are required and I can just move the large gear until the old one fits but I'm not sure if this skipping of gears (clicking) has put the positions out of whack

Thanks
 




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